Warehouse Flooring

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Warehouse Floor Designs

Warehouse floor types must meet many different needs, from heavy traffic to shock absorption, exposure to extreme temperatures and providing cleaning convenience and maximum safety. These stringent requirements vary from industry to industry, thus requiring different types of flooring to meet different needs. These varieties range from custom floors for heavy industrial warehouses, to food processing plants, to automobile manufacturing centers and even freezer and chiller plants. Every industry has its own custom floor with its own floor profile and floor flatness measurements, but all floors, whether custom or commercial, must have one factor in common - they are cost-effective and must be durable. Thanks to modern materials, there are now several types of floors for various applications.

One of them is epoxy flooring, which is used in a wide range of applications due to its versatility and reliability. They offer functionality and high performance, which is a must for industrial and commercial fields. Self-leveling, environmentally safe and user-friendly polymer systems are one of the main options for such floors. Floor profiles for most epoxy floors consist of a solvent-free epoxy base coated with a polyurethane layer, which can be customized for different applications, and each has its own different properties. For example, a chemically resistant aliphatic polyurethane topcoat resists UV radiation, while a flat spot epoxy topcoat provides low light reflectivity. A textured epoxy topcoat is also available, which creates a non-slip surface that hides chafing and scarring from frequent abuse. This option is popular because it is very low maintenance.

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Another popular option for flooring is semi-flexible epoxy-coated flooring, which is resistant to extreme impacts and virtually immune to chips or cracks. This flooring option has proven popular in auto-loading areas, roller storage areas and mechanical equipment rooms due to the difference in floor flatness range. Materials used for semi-flexible epoxy floors are designed for harsh environments and harsh conditions for maximum durability and performance.

Finally, there are concrete floors, which are the most traditional and basic of all warehouse flooring options. Despite some people call it "old school," concrete floors remain popular because of their durability and life expectancy (if properly maintained), as well as their time-tested record of strength in various types of industrial applications. A flat floor designed from concrete is also very cost-effective and versatile, although it is porous, it can be prone to chipping, staining or pitting. To avoid possible damage to a concrete floor, covering it with a protective paint or sealant to protect it from oil and chemical spills will help mitigate deterioration or even reduce the need or frequency of repairs.

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But the most important thing to keep in mind when making a custom floor for a warehouse is this: It is necessary to understand the materials that make up the floor. Examining the kinds of materials used to make floors, from concrete mixes to fiber types and dosage, will help warehouse operators assess which floor is best for which warehouse.

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